Skip to content
IoT Systems
EN

Industry · Smart Manufacturing

-25% unplanned downtime. +8pt OEE.

Most factories aren't ready for IoT — they're ready for a proper asset registry. We take you from zero digital footprint to a measurable, connected operation: downtime cut, OEE lifted, maintenance labour reclaimed.

Book a readiness audit See full-stack delivery

Ground truth · L0

The IoT project fails before the sensor ships.

Almost every "IoT initiative" that stalls, stalls for the same reason: nobody agreed on what the asset was, what "up" means, or who owns the record.

  • Nobody can produce a current, accurate asset list.
  • Downtime happens — root cause is a guess, not a record.
  • Maintenance is reactive; PMs exist on paper but not in practice.
  • PLC and SCADA data lives on the plant floor and dies there.
  • Every IoT vendor wants to sell sensors before the basics are in place.

Digital readiness · L0 → L4

Five stages. Skip one, the next one breaks.

Our end-to-end service moves a factory up the ladder without leaping over the fundamentals. Wherever you are today, we'll pick you up.

  1. L0

    Undocumented

    No asset list, no data. Reactive maintenance, tribal knowledge, downtime discovered by production.

  2. L1

    Registered

    Every asset catalogued, tagged, and located. Maintenance history captured. The single source of truth exists.

  3. L2

    Managed

    Preventive maintenance schedules, work orders, spare parts, and criticality scoring — running as a discipline.

  4. L3

    Connected

    Critical assets instrumented. Live telemetry, condition monitoring, and OEE flowing into one operations layer.

  5. L4

    Predictive

    Anomaly detection, failure prediction, and closed-loop actions across production, quality, and energy.

What we deploy

Asset registry to closed loop — one accountable partner.

  • L0 → L1

    Asset registry & tagging

    On-site walkthroughs, asset discovery, QR / RFID tagging, hierarchy modelling (site → line → cell → asset → component).

  • L1 → L2

    Asset management setup

    CMMS / EAM configuration, criticality scoring, preventive maintenance plans, spare parts and BOM structure.

  • L1 → L2

    Digital work orders

    Mobile-first work orders for technicians. Photo evidence, checklists, downtime coding, MTBF/MTTR baseline.

  • L2 → L3

    Retrofit sensing

    Non-invasive vibration, temperature, current, and acoustic sensors on legacy machines. LoRaWAN / 4G gateways.

  • L2 → L3

    OEE & production telemetry

    PLC / SCADA / Modbus / OPC-UA integration. Live availability, performance, quality — per line, per shift.

  • L3 → L4

    Predictive & closed loop

    Anomaly models on vibration / power signatures. Automated work-order creation, ERP write-back.

Reference stack

From floor to boardroom — one data spine.

Floor
PLCs · SCADA · Retrofit sensors · Barcode / RFID
Edge
Industrial gateways · OPC-UA · Modbus TCP/RTU · MQTT
Registry
Asset hierarchy · CMMS · Work orders · Spare parts
Analytics
OEE · Condition monitoring · Anomaly detection
Systems
ERP · MES · Quality · Energy management

Outcomes

Numbers that show up on the P&L.

100%
Asset visibility
-25%
Unplanned downtime
+8pt
OEE uplift, typical
1
Platform, floor to boardroom

How we engage

A readiness audit before a single sensor.

  1. 01

    Audit

    One-week readiness audit. Site walk, asset discovery, current-state scoring against L0 → L4.

  2. 02

    Groundwork

    Registry, tagging, PM plans, work orders — the boring, non-negotiable base layer.

  3. 03

    Connect

    Retrofit sensing and PLC integration where it earns its keep. OEE, condition monitoring, alerts go live.

Use cases

Smart Manufacturing

  • Downtime prevention

Smart Manufacturing

Problem
Downtime happens — root cause is a guess, not a record.
What we deploy
Retrofit sensingNon-invasive vibration, temperature, current, and acoustic sensors on legacy machines. LoRaWAN / 4G gateways.
Outcome
-25%Unplanned downtime
See the proof
  • Downtime prevention
  • Energy saving

Smart Manufacturing

Problem
PLC and SCADA data lives on the plant floor and dies there.
What we deploy
OEE & production telemetryPLC / SCADA / Modbus / OPC-UA integration. Live availability, performance, quality — per line, per shift.
Outcome
+8ptOEE uplift, typical
See the proof

Deployment & data residency

Cloud or private — your data stays where it must.

  • Managed cloud

    Deploy on AWS, GCP, Azure, or regional providers with data residency controls aligned to your jurisdiction.

  • Private & on-premises

    Run the full stack on your servers, private cloud, or air-gapped environment when policy or regulation requires it.

  • In-country compliance

    We keep client data within national borders — from Malaysia and Singapore to GCC markets such as UAE, Saudi Arabia, and Qatar.

  • Malaysia
  • Singapore
  • UAE
  • Saudi Arabia
  • Qatar
  • Hong Kong
  • APAC

Not ready for IoT yet?Start with an asset registry. IoT will be waiting when you get there.

Book a readiness auditSee the outcomes
Talk to us